Processing Infographic

Processing Infographic

Protecting food quality and sustainability

84%



84% of consumers hold manufacturers and retailers responsible

48 million



48 million people (1 in 6 Americans) contract foodborne illnesses each year

67 percent



A recent recall cost a leading ice cream maker a 67 percent sales loss

$1.9 million



A single, 250-person outbreak can cost a fast food restaurant up to $1.9 million

Protecting food quality and sustainability

healthier foods



Willing to pay more for healthier foods

key dining criteria



Consider food quality, taste and appearance as key dining criteria

$1 trillion



Global sales of healthy food products were estimated to reach $1 trillion by 2017

Processing Turkey Plant


Processing — Turkey Plant


Time and temperature certainty are essential for perishables on the move.


Consolidated controls strategy cuts plant’s operating costs

Consolidated controls strategy cuts plant’s operating costs

Challenge

Challenge:

A patchwork of controls among HVACR equipment resulted in excessive maintenance, high refrigeration costs, and unnecessary water usage during turkey processing. The plant needed a new controls strategy to consolidate operations.

Solution

Solution:

Contractor introduced an optimized facility management strategy using an Emerson controller:

• Removed all existing controls and installed new platform
• Gained control of water level in food-chilling vessel
• Optimized refrigeration with electronic expansion valves to enable floating head
• Created Ultra Site graphic interface of floorplan for remote view on workers’ tablets

Results

Results:

  • Saves millions of liters of water annually and cuts the cost of cooling it
  • Significant energy savings
  • Complete system connectivity for remote monitoring and diagnosis
  • Greatly reduced maintenance costs
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Additional Copeland Solutions:

Conditions Control, Management and Insights

  • Electronics and facility controls
  • Oversight services for cargo
  • ProAct connectivity and monitoring
  • ProAct software, apps and services
  • ProAct service center
  • Transformative Wave HVAC and RTU management systems
  • Cooper-Atkins temperature management systems
  • REFCON vessel and terminal monitoring
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Click to continue reading Conditions Control, Management and Insights
Conditions Control Management and Insights

Food Safety and Quality

  • Copeland efficient compressors and refrigeration systems
  • Cooper-Atkins temperature monitoring and management
  • Dixell parametric, system and facility controls
  • Electronics and controls
  • Cargo trackers and loggers
  • ProAct connectivity and monitoring
  • ProAct alarm management and food quality services
  • Vilter industrial refrigeration
  • REFCON vessel and terminal monitoring
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Click to continue reading Food Safety and Quality
Food Safety and Quality

Infrastructure and Maintenance

  • Copeland efficient compressors and refrigeration systems
  • Dixell parametric, system and facility controls
  • Electronics and facility controls
  • Project management services
  • ProAct connectivity and monitoring
  • ProAct Site Manager, apps and PSC services
  • ProAct software, apps and services for facilities
  • Transformative Wave HVAC and RTU management systems
  • Vilter industrial refrigeration
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Click to continue reading Infrastructure and Maintenance
Infrastructure and Maintenance

Energy and Sustainability

  • Copeland efficient compressors and refrigeration systems
  • Copeland alternate refrigerant compressors and systems and refrigeration systems
  • Dixell parametric, system and facility controls
  • Electronics and controls
  • Commissioning services
  • ProAct connectivity and monitoring
  • ProAct reporting, services and insights
  • Transformative Wave HVAC and RTU management systems
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Click to continue reading Energy and Sustainability
Energy and Sustainability

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